Perfect here's everything you need to know about a Plastic Rebar Cap
A Plastic Rebar Cap is a safety device placed on the exposed ends of reinforcing bars (rebar) to:
Prevent impalement injuries at construction sites
Protect rebar ends from environmental damage or corrosion
Sometimes help with alignment or spacing in reinforced concrete structures
| Type | Usage | Features |
|---|---|---|
| Standard Cap | For general safety (non-impalement) | Simple plastic plug-style cap |
| Mushroom Cap | Basic protection and visibility | Dome/mushroom shape, often colored (yellow/orange) |
| Impalement Protection Cap | For OSHA compliance & fall protection | Thicker, sometimes with steel insert |
| Heavy Duty Cap | Industrial/high-risk zones | Extra-wide and high-impact-resistant |
| Rebar Size | Cap Inner Diameter (ID) | Fits Rebar Diameter |
|---|---|---|
| #3 #4 (1012 mm) | 1214 mm | 1013 mm |
| #5 #6 (1620 mm) | 1822 mm | 1620 mm |
| #7 #8 (2225 mm) | 2428 mm | 2225 mm |
Many caps are universal-fit for a range of bar sizes.
| Cap Type | Packing Quantity per Bag/Box | Packaging Style |
|---|---|---|
| Standard / Mushroom | 100200 pcs | Woven sack or plastic bag |
| Impalement Cap | 50100 pcs | Corrugated box with dividers |
| Heavy Duty Cap | 2550 pcs | Boxed or palletized |
Label Includes:
Cap size or bar compatibility
Cap type (standard or impalement protection)
Material grade (PE, PP, or HDPE)
Color (commonly Yellow, Orange, Red)
Batch No. & Manufacturer info
For impalement protection, some caps comply with OSHA 1926.701(b) (USA)
Heavy-duty caps may include a metal insert for true impalement resistance
General construction sites
Bridge and infrastructure works
Precast yards
Anywhere exposed rebar poses a hazard
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Hardness : 68 Shore A
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