Plastic Rebar Cap

About Plastic Rebar Cap

Perfect here's everything you need to know about a Plastic Rebar Cap

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Plastic Rebar Cap Overview

A Plastic Rebar Cap is a safety device placed on the exposed ends of reinforcing bars (rebar) to:

• Prevent impalement injuries at construction sites

• Protect rebar ends from environmental damage or corrosion

• Sometimes help with alignment or spacing in reinforced concrete structures

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Types of Plastic Rebar Caps

Type	Usage	Features
Standard Cap	For general safety (non-impalement)	Simple plastic plug-style cap
Mushroom Cap	Basic protection and visibility	Dome/mushroom shape, often colored (yellow/orange)
Impalement Protection Cap	For OSHA compliance & fall protection	Thicker, sometimes with steel insert
Heavy Duty Cap	Industrial/high-risk zones	Extra-wide and high-impact-resistant

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Common Sizes

Rebar Size	Cap Inner Diameter (ID)	Fits Rebar Diameter
#3 #4 (1012 mm)	1214 mm	1013 mm
#5 #6 (1620 mm)	1822 mm	1620 mm
#7 #8 (2225 mm)	2428 mm	2225 mm

Many caps are universal-fit for a range of bar sizes.

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Packing Details

Cap Type	Packing Quantity per Bag/Box	Packaging Style
Standard / Mushroom	100200 pcs	Woven sack or plastic bag
Impalement Cap	50100 pcs	Corrugated box with dividers
Heavy Duty Cap	2550 pcs	Boxed or palletized

Label Includes:

• Cap size or bar compatibility

• Cap type (standard or impalement protection)

• Material grade (PE, PP, or HDPE)

• Color (commonly Yellow, Orange, Red)

• Batch No. & Manufacturer info

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Standards & Safety

• For impalement protection, some caps comply with OSHA 1926.701(b) (USA)

• Heavy-duty caps may include a metal insert for true impalement resistance

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Applications

• General construction sites

• Bridge and infrastructure works

• Precast yards

• Anywhere exposed rebar poses a hazard

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Reliable Protection at Construction Sites

The Mushroom Head Plastic Rebar Cap offers dependable safety for workers and visitors on construction sites by covering hazardous exposed rebar ends. It helps prevent accidental injuries while enhancing site visibility with its bright yellow or orange colors.


Engineered for Lasting Performance

Crafted from high-grade plastic with high impact resistance, these caps are both durable and weather-resistant. Their UV-stability means they withstand harsh sunlight, maintaining their color and strength over time, meeting the stringent requirements of Indian construction environments.


Effortless and Secure Installation

These rebar caps are easy to use-just manually push-fit onto rebar ends within the 12mm-32mm size range. No tools or additional fasteners are needed, ensuring fast setup and reliable protection for every exposed rebar stake.