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Fly Ash Rubber Hose with Fixed Flange

Name: Fly Ash Rubber Hose with Fixed Flange
Brand: SANDHYA ENTERPRISES
Price: 2100.0 INR
Availability: InStock

Price 2100.0 INR/ Meter

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MOQ : 1 Meter

Fly Ash Rubber Hose with Fixed Flange Specification

Reinforcement
High tensile synthetic textile with spiral steel wire helix

Medium
Fly Ash / Pneumatic Ash Conveying Systems

Shape
Round, Straight Length

Connection Type
Fixed Flange (Mild Steel/Carbon Steel/Other options)

Hardness
65 5 Shore A

Cover
Abrasion, weather, and ozone resistant black rubber

Material
Natural Rubber, SBR, or Blended Compounds

Temperature
-30C to +80C

Pressure
10 Bar to 20 Bar (depending on size and construction)

Inside Diameter
100 mm to 400 mm

Outside Diameter
Custom as per design

Weight
Variable as per dimension and construction

End Fittings
Flanged both ends (as in image)

Flexibility
High flexibility for easy installation

Inner Tube
Smooth, anti-static rubber compound

Length
Typically 3 meters, customizable on request

Bursting Pressure
Up to 60 Bar

Operating Vacuum
Up to 0.9 Bar vacuum resistance

Flange Standard
Drilled to ANSI, BS, or DIN standards as required

Color
Black (standard); available with color stripe on request

Working Life
Long service life under specified operating conditions

Usage/Application
Fly ash handling in thermal power plants, cement industries, bulk material handling

About Fly Ash Rubber Hose with Fixed Flange

Heres a detailed overview of a Fly Ash Rubber Hose with Fixed Flange, commonly used for transporting fly ash or similar abrasive materials in industrial environments.

Fly Ash Rubber Hose with Fixed Flange

Product Description:

A Fly Ash Rubber Hose with Fixed Flange is a flexible, abrasion-resistant hose specifically designed for the transportation of fly ash in pneumatic conveying systems or slurry pipelines. The fixed flange at both ends allows for secure, easy connection to machinery, silos, and piping systems.

Applications:

Fly Ash Handling Systems used in thermal power plants and cement factories.
Pneumatic Conveying for transporting dry bulk materials like fly ash, cement, lime, and other powders.
Bulk Material Transfer often used for construction materials or waste material management.
Silo Feeding transferring fly ash from pneumatic trailers to storage silos.

Construction:

Component	Material/Details
Inner Lining	Abrasion-resistant rubber (e.g., Natural Rubber (NR), SBR)
Reinforcement	High-strength synthetic fabric or steel wire for pressure resistance
Outer Cover	Weather, UV, and ozone-resistant rubber
End Connections	Fixed steel or stainless steel flange (flanged ends for secure installation)
Flange Standards	ANSI, DIN, or custom flanges for easy bolted connection

Typical Specifications:

Specification	Value/Range
Inner Diameter (ID)	2" to 12" (50 mm to 300 mm)
Length	3 m to 10 m (custom lengths available)
Working Pressure	5 to 20 bar (depending on size)
Burst Pressure	30 to 60 bar (depending on design)
Temperature Range	-20C to +80C
Flange Type	Fixed flanges (ANSI, DIN)
Bend Radius	6x to 10x the hose diameter

Key Features:

Abrasion-resistant rubber liner to handle abrasive materials like fly ash.
High flexibility for easy installation and routing in constrained spaces.
Fixed flange connections ensure secure, leak-free installation to piping systems.
Weather and UV-resistant to maintain performance in outdoor or harsh environments.
Non-conductive properties for electrical safety.

Customizations & Options:

Custom flange sizes and materials (stainless steel for corrosive environments).
Longer lengths or larger diameters for specific projects.
Optional anti-static or electrically conductive versions for special applications.
Heat-resistant versions for handling hotter materials.
Reinforced hose construction for higher pressures or more abrasive material.

Would you like:

A datasheet or BOQ format for procurement?
Help sourcing suppliers in your region?
Assistance determining optimal hose size based on your system needs?

Let me know how I can assist!

Engineered for High-Performance Fly Ash Handling

Designed with intricate attention to durability, flexibility, and safety, this hose facilitates the seamless conveyance of fly ash in critical industrial settings. Its abrasion-resistant exterior and spiral steel reinforcement ensure sustained operation under severe conditions, making it a trusted solution for power plants and cement facilities.

Customizable to Your Application Needs

Offered in standard 3-meter lengths and with inside diameters ranging from 100 mm to 400 mm, each hose can be tailored according to project requirements. Flange drilling follows ANSI, BS, or DIN, with material options including mild steel and carbon steel, ensuring compatibility and ease of integration into your system.

Reliable, Long Service Life Under Demanding Conditions

This hose's blend of natural rubber, SBR, and other compounds imparts resistance to abrasion, weather, and ozone, guaranteeing extended working life and minimal maintenance. Its superior anti-static and vacuum-resistant properties make it exceptionally versatile for bulk material handling industries.

FAQ's of Fly Ash Rubber Hose with Fixed Flange:

Q: How is the Fly Ash Rubber Hose with Fixed Flange typically used?

A: This hose is primarily utilized for conveying fly ash in pneumatic systems of thermal power plants, cement industries, and bulk material handling applications. Its strong and flexible construction makes it suitable for environments where robust handling and movement of abrasive materials are required.

Q: What customization options are available for hose length and flange specifications?

A: Standard length is 3 meters, but the hose can be supplied in custom lengths upon request. End flanges can be drilled to ANSI, BS, or DIN standards, and are available in materials such as mild steel, carbon steel, or others to suit your specific installation requirements.

Q: When should this hose be selected over alternative materials or hose designs?

A: Choose this Fly Ash Rubber Hose when your operation demands high flexibility, abrasion resistance, and the ability to withstand pressures between 10 and 20 Bar. Its anti-static inner tube and robust reinforced structure make it preferable for high-volume, abrasive material conveyance.

Q: Where can this fly ash hose be installed?

A: This hose is well-suited for installation in pneumatic ash conveying systems, pipework in cement manufacturing, and fly ash transfer lines in power plants. Its high flexibility and straight, round design facilitate seamless integration at various sites.

Q: What is the maximum pressure and temperature the hose can handle?

A: Depending on size and construction, the hose operates at working pressures of 10 to 20 Bar and can resist bursting pressures up to 60 Bar. It is designed to function effectively within a temperature range of -30C to +80C.

Q: How does the hose benefit operators and maintenance teams?

A: Operators benefit from its long service life, minimal need for frequent replacements, and ease of installation due to high flexibility. The anti-static, abrasion-resistant design also reduces downtime, making it cost-effective for high-demand environments.

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