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Send InquiryCement Feeding Rubber Hose with Fixed Flange
Price 2100.0 INR/ Meter
MOQ : 1 Meter
Cement Feeding Rubber Hose with Fixed Flange Specification
- Reinforcement
- Multiple plies of high tensile synthetic fabric with embedded steel wire helix
- Medium
- Cement / Dry Bulk Materials
- Cover
- Abrasion and weather resistant synthetic rubber
- Hardness
- 65±5 Shore A
- Connection Type
- Fixed Flange
- Shape
- Round
- Material
- Synthetic Rubber
- Temperature
- -30°C to +85°C
- Pressure
- 10-20 Bar
- Inside Diameter
- 51 mm to 150 mm
- Outside Diameter
- Up to 180 mm
- Colour
- Black
- Flange Material
- Carbon Steel
- Burst Pressure
- 30 Bar minimum
- Core
- Seamless synthetic rubber tube
- Application
- Pneumatic conveying of cement, fly ash, and dry bulk powders in construction and industrial sectors
- Length
- Up to 20 meters
- Bend Radius
- As per IS standard
- End Connection Standard
- IS: 6392 / ANSI B16.5 / DIN standard
About Cement Feeding Rubber Hose with Fixed Flange
Here's a detailed overview for a Cement Feeding Rubber Hose with Fixed Flange, commonly used in cement plants, bulk material handling, and silo feeding systems.
Cement Feeding Rubber Hose with Fixed Flange
Product Description:
A heavy-duty, abrasion-resistant rubber hose designed for pneumatic transfer of dry cement and other powdery bulk materials. The fixed flange allows secure, bolt-on connections to silos, pumps, or pipelines.
Applications:
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Cement bulker unloading to silos
-
Pneumatic conveying systems
-
RMC (Ready Mix Concrete) plants
-
Fly ash & lime feeding systems
-
Bulk transport trailers
Construction:
| Component | Material / Details |
|---|---|
| Inner Tube | Highly abrasion-resistant rubber (NR, SBR) |
| Reinforcement | Synthetic fabric and/or steel wire for strength and pressure |
| Cover | Weather, abrasion, and ozone-resistant rubber |
| End Connection | Fixed MS or SS flange, drilled to ANSI/DIN standard |
Typical Technical Specifications:
| Parameter | Value/Range |
|---|---|
| Inner Diameter (ID) | 2" to 6" (50 mm to 150 mm) |
| Length | Standard 36 meters (custom on request) |
| Working Pressure | 10 to 20 bar |
| Burst Pressure | Up to 60 bar |
| Temperature Range | -20C to +80C |
| Flange Type | Fixed flange MS/SS, ANSI/DIN standard |
| Bend Radius | As low as 10x the hose ID |
| End Options | Fixed flange both ends / one end fixed, one end rotating |
Key Features:
-
Abrasion resistant inner lining for dry cement
-
Flexible and kink-resistant
-
Corrosion-resistant flanged connections
-
Suitable for high-speed pneumatic cement transfer
-
Long service life in rugged field conditions
Optional Customizations:
-
Inner lining for fly ash or lime
-
Rotating flange on one end
-
Food-grade or chemical-grade rubber (for other materials)
-
Color-coded outer cover
Would you like:
-
A sample technical datasheet or BOQ format?
-
Help finding suppliers or manufacturers?
-
Help determining hose size/length based on your plant layout?
Let me know your use case and Ill tailor the info!
Engineered for Durability and Safety
Manufactured with multiple plies of high tensile synthetic fabric and embedded steel wire helix, this rubber hose guarantees superior durability and performance. Its tough construction, seamless rubber core, and weather-resistant cover provide continued reliability even in harsh industrial or construction environments, accommodating significant pressure and mechanical stress.
Versatile Connectivity and Compliance
The fixed carbon steel flanges enable seamless integration into various pneumatic conveying setups, while meeting global flange standards such as IS: 6392, ANSI B16.5, and DIN. This means straightforward compatibility with existing systems, reducing installation time and ensuring safety and security during material transfer.
FAQ's of Cement Feeding Rubber Hose with Fixed Flange:
Q: How do I install the Cement Feeding Rubber Hose with Fixed Flange?
A: Installation is straightforward: align the carbon steel fixed flanges with your pipeline's corresponding flanges using bolts that match the appropriate standard (IS: 6392, ANSI B16.5, or DIN). Ensure proper gasket placement for a leak-proof connection and do not exceed the recommended bend radius as per IS standard during installation.Q: What applications is this hose suitable for in industrial and construction settings?
A: This hose is ideal for pneumatic conveying of cement, fly ash, and various dry bulk materials across construction, fabrication, and industrial processes. It accommodates bulk transfer in batching plants, storage silos, or material handling systems where abrasion resistance and reliability are critical.Q: When should I replace the Cement Feeding Rubber Hose?
A: Inspect the hose regularly for signs of abrasion, cracking, bulging, or soft spots, especially on the cover and around the flanges. Replacement is recommended if you notice significant wear, visible damage, or after exceeding the hose's rated service life as per manufacturer's guidelines.Q: Where can I source this hose in India?
A: You can purchase this cement feeding hose from authorized dealers, fabricators, manufacturers, producers, retailers, suppliers, traders, and wholesalers specializing in industrial hoses across India. Ensure you confirm flange compatibility and material specifications before ordering.Q: What is the process for selecting the right hose diameter and length?
A: Select the diameter based on the material throughput requirements and pipeline size, ranging from 51 mm up to 150 mm inside diameter. The length, up to 20 meters, should be determined by the distance between connection points while maintaining the recommended bend radius for safe operation.Q: How do I benefit from using this abrasion and weather resistant hose?
A: The hose's robust construction, with abrasion and weather-resistant synthetic rubber cover, extends its operational life, reduces maintenance downtime, and withstands challenging industrial environments, ultimately ensuring consistent and safe bulk material conveyance.
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Cement Feeding Rubber Hose
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Reinforcement : The **reinforcement in Sandhyaflex Cement Feeding Rubber Hose** is designed to provide **strength, flexibility, and durability**, especially when handling **abrasive materials like cement and concrete**. Here s a detailed breakdown: ### **1. Reinforcement Structure** * **Hightensile synthetic textile cords** * Multiple layers of synthetic cords are embedded in the rubber plies. * Provides **tensile strength** and prevents elongation under pressure. * **Steel Wire Helices (in some sizes)** * Helically wound steel wires may be incorporated to resist **vacuum collapse** during suction applications. * Ensures the hose **maintains shape under negative pressure**. * **Rubber Plies** * Layers of natural and synthetic rubber hold the cords/wires in place. * Enhances **abrasion resistance** and **pressure endurance**. * **Electrical Continuity Wire (optional)** * A thin copper wire may be included between plies to **dissipate static electricity** when transferring cement powders. ### **2. Benefits of Reinforcement** * **Pressure Resistance:** Withstands working pressures typically up to **10 bar** and burst pressures higher. * **Flexibility:** Despite multiple reinforcement layers, the hose remains **easy to handle and bend**. * **Durability:** Resistant to **abrasion from cement, fly ash, and other powders**. * **Vacuum Performance:** Can handle **suction during cement feeding** without collapsing. In short, the **reinforcement of Sandhyaflex Cement Feeding Rubber Hose** is a combination of **synthetic cords, optional steel wire helix, and rubber plies** to ensure **high strength, flexibility, and long life** under heavyduty cement handling conditions. If you want, I can make a **diagram showing the reinforcement layers of this hose** for a clear visual understanding. Do you want me to do that?
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